Equipment overview
B, Application: Applicable to HIPS, PS, PP, PVC, PET... Plastic sheet molding, processing of high transparent, high stretch, shallow stretch, round, square, irregular, up and down two-way stretching, flanging and other products, the production of a variety of boxes, dishes, seedlings tray, bowl, cover, industrial packaging, food packaging, cosmetics packaging and other packaging and other plastic products.
Equipment process:
A coil support group →B sheet conveying mechanism →C heating oven group →D forming station group → E-cutting station group →F separation product stacking unit →G waste self-winding system
Equipment technical description
A coil support group
The unwinding bracket can withstand 300kg of coil material, and automatically push sheet material to reduce the load of chain pulling sheet, and more easily give the precision of sheet feeding
1. Material of chain rail;
By imported high hardness and wear-resistant aviation aluminum precision machining, the track is set up a cooling channel, effectively protect the temperature of the track is too high, the track surface has oxidation treatment, long-term use has no corrosion oxidation effect, low friction coefficient, long service life, conveying chain has flexible operation in the track activity.
2, conveyor sheet track adjustment structure;
The width and narrowness of the track are adjusted by the principle of the screw, and the motor is driven to quickly adjust the width of the two groups of chain track. The signal input is detected by the high-precision measuring tape. The digital motor that needs to be adjusted automatically runs without manual adjustment, and the accurate accuracy is less than 1mm, which is very convenient and fast.
3, the way of transportation;
Servo motor can control the moving length of the chain with high precision, and has the function of quick start and stop. It can pull the chain with high torque instantaneously, and it is equipped with high precision reducer to effectively improve the life of the motor.
C Heating oven set
Electric furnace structure | Upper and lower furnace segment heating, electric furnace automatic cylinder control in and out |
Electric furnace box size (length, width) | 200mmx800mm |
Materials for electric furnace housing | Made of heat-resistant 304 stainless steel |
Heating tile | There are 120 heating watts in the upper furnace and 84 heating watts in the lower furnace. The maximum power is 81.6KW |
Temperature control system | DPC digital proportional regulator, one control one adjustment, temperature module output |
Heating the main route layout | Each group of high-power dual circuit can realize the partial break in the production process, will not affect production. |
Temperature control alarm | In the production process part of the heating fault will alarm prompt |
D forming station group, E- cutting station group
Mold table structure:
Formwork material | High strength H250 cast iron |
Lift function of mold table | Motor control lift, |
Clamping force of upper and lower die tables | About 50T |
Mold unloading method | Pneumatic fast mold lock, convenient and fast, no need to set screws |
Upper and lower mold closing mechanism | All use Panasonic 3kw large inertia servo motor |
Maximum die stroke | 300mm and speed and stroke can be set at will, the maximum precision of mold closing is 0.1mm |
Molding function | Lower die negative pressure forming, upper and lower die positive and negative pressure forming at the same time |
Motion mechanism of mold table | Using five CAM lever push and pull principle |
Method of oil lubrication | Automatic control |
Separate product stacking unit
no content yet
{else}Equipment overview
B, Application: Applicable to HIPS, PS, PP, PVC, PET... Plastic sheet molding, processing of high transparent, high stretch, shallow stretch, round, square, irregular, up and down two-way stretching, flanging and other products, the production of a variety of boxes, dishes, seedlings tray, bowl, cover, industrial packaging, food packaging, cosmetics packaging and other packaging and other plastic products.
Equipment process:
A coil support group →B sheet conveying mechanism →C heating oven group →D forming station group → E-cutting station group →F separation product stacking unit →G waste self-winding system
Equipment technical description
A coil support group
The unwinding bracket can withstand 300kg of coil material, and automatically push sheet material to reduce the load of chain pulling sheet, and more easily give the precision of sheet feeding
1. Material of chain rail;
By imported high hardness and wear-resistant aviation aluminum precision machining, the track is set up a cooling channel, effectively protect the temperature of the track is too high, the track surface has oxidation treatment, long-term use has no corrosion oxidation effect, low friction coefficient, long service life, conveying chain has flexible operation in the track activity.
2, conveyor sheet track adjustment structure;
The width and narrowness of the track are adjusted by the principle of the screw, and the motor is driven to quickly adjust the width of the two groups of chain track. The signal input is detected by the high-precision measuring tape. The digital motor that needs to be adjusted automatically runs without manual adjustment, and the accurate accuracy is less than 1mm, which is very convenient and fast.
3, the way of transportation;
Servo motor can control the moving length of the chain with high precision, and has the function of quick start and stop. It can pull the chain with high torque instantaneously, and it is equipped with high precision reducer to effectively improve the life of the motor.
C Heating oven set
Electric furnace structure | Upper and lower furnace segment heating, electric furnace automatic cylinder control in and out |
Electric furnace box size (length, width) | 200mmx800mm |
Materials for electric furnace housing | Made of heat-resistant 304 stainless steel |
Heating tile | There are 120 heating watts in the upper furnace and 84 heating watts in the lower furnace. The maximum power is 81.6KW |
Temperature control system | DPC digital proportional regulator, one control one adjustment, temperature module output |
Heating the main route layout | Each group of high-power dual circuit can realize the partial break in the production process, will not affect production. |
Temperature control alarm | In the production process part of the heating fault will alarm prompt |
D forming station group, E- cutting station group
Mold table structure:
Formwork material | High strength H250 cast iron |
Lift function of mold table | Motor control lift, |
Clamping force of upper and lower die tables | About 50T |
Mold unloading method | Pneumatic fast mold lock, convenient and fast, no need to set screws |
Upper and lower mold closing mechanism | All use Panasonic 3kw large inertia servo motor |
Maximum die stroke | 300mm and speed and stroke can be set at will, the maximum precision of mold closing is 0.1mm |
Molding function | Lower die negative pressure forming, upper and lower die positive and negative pressure forming at the same time |
Motion mechanism of mold table | Using five CAM lever push and pull principle |
Method of oil lubrication | Automatic control |
Separate product stacking unit
Item order | Term description | Technical parameter |
1 | Maximum molding area | 500mm×680mm |
2 | Minimum molding area | 350mm×410mm |
3 | Widest sheet | 680mm |
4 | The narrowest sheet | 350mm |
5 | Material thickness | 0.20—1.5mm |
6 | Maximum size of material | 800mm |
7 | Mold opening and closing stroke | 2×120mm |
8 | Cut die opening and closing stroke | 2×120mm |
9 | Cut die lift stroke | Max. 150mm |
10 | Maximum cutting force | 50T (servo Wufulcrum bend arm |
11 | Work efficiency | 1-20 times /min(depending on the thickness of the material) |
12 | Cooling mode | The mold is cooled by circulating water |
13 | Client air source (external) | Air supply ≥4m2/min Air pressure 0.8Mpa |
14 | Power access | 380V/50HZ (three-phase five-wire) |
15 | Total power of equipment | 128KW (Normal power: 40-60KW) |
16 | Drawing accuracy | ±0.5MM |
17 | Total weight of equipment (reference) | 9T (including mold) |
18 | Overall dimension | 10000×2100×2800mm（For reference） |
Configuration description
Item order | Component name | description | brand |
1 | Programmable controller (PLC) | Using high speed PLC programmable control and man-machine interface Taiwan Wilen 10 inch color touch screen operating system, this system can greatly enhance the stability of each action process and reaction speed | Delta |
2 | Touch display | 台达 | Willen |
3 | Forming die bench drive servo system | (Drive system: five fulcrum + bend arm + servo + turbine reducer) 3KW + servo driver | Delta |
Cutting die bench drive servo system | (Drive system: five fulcrum + crank arm + servo + gear reducer) 5.5KW + servo driver | 台达 | |
4 | Turbine reducer | Omet | |
5 | Servo puller system | 3.0KW+ servo driver | Delta |
6 | Frequency converter | Delta | |
7 | Power cylinder | Heidecker | |
8 | Solenoid valve | (4F10-10/4F50-15/4F610-20) | SMC of Japan |
10 | chiller | 20HP industrial chiller | Dongguan |
11 | Water and oil separator | F17-800 | SMC of Japan |
12 | Control relay | (MKS3P-1/220V) | Schneider, Germany |
13 | Ac contactor | Schneider, Germany | |
14 | Heating system | Far infrared ceramic radiator, upper and lower furnace three heating | China Dongtai Tianbao |
Heating tile | |||
1, temperature control part of the electrical distribution module, 2. Motion controller | Delta | ||
15 | Temperature control system | Temperature module with constant temperature control and memory function, one key full control of temperature rise, one key full control of temperature drop, heating fault automatic alarm | Delta |
16 | Stacking system | 1, automatic counting, automatic stacking 2. Servo control | Delta |
17 | Feeding system | Double bar automatic mechanical feeding coil device, reduce labor intensity of workers | |
18 | The body is made of gold | Paint/spray paint | |
19 | Lubrication system | Can be automatic fuel supply system | |
20 | bearing | Japan NSK | |
21 | Vacuum pump | 100 cubic meters /h XD0100F | Universtar (South Korea |
22 | Guide post, auxiliary material for mold table | Scalding 15 heat treatment before finishing | |
23 | Lubrication system | 1, electric fuel pump, automatic fuel supply system, 2, station joint all equipped with volume type oil distributor 3. The feeding track is equipped with automatic oil supply | |
24 | Feed track | 1. Servo control speed 2, with pointed chain imported from Taiwan 3, track width adjustment electric control, automatic digital input can automatically adjust the required width | |
25 | Mold installation | 1, push from the side, pneumatic mold locking, convenient and fast 2, mold height adjustment electric control |
Energy interface (provided by demander)
● Electricity: three-phase five-wire system 380V power supply: 128KW.
● Gas: 1 inch compressed air interface, pressure 0.6-0.8MP.
The above configuration price of 520,000 including tax (including air storage tank 0.6 cubic meters), air compressor (3.5 cubic meters) and cold drying machine (5P), etc.).
no content yet
{else}Item order | Term description | Technical parameter |
1 | Maximum molding area | 500mm×680mm |
2 | Minimum molding area | 350mm×410mm |
3 | Widest sheet | 680mm |
4 | The narrowest sheet | 350mm |
5 | Material thickness | 0.20—1.5mm |
6 | Maximum size of material | 800mm |
7 | Mold opening and closing stroke | 2×120mm |
8 | Cut die opening and closing stroke | 2×120mm |
9 | Cut die lift stroke | Max. 150mm |
10 | Maximum cutting force | 50T (servo Wufulcrum bend arm |
11 | Work efficiency | 1-20 times /min(depending on the thickness of the material) |
12 | Cooling mode | The mold is cooled by circulating water |
13 | Client air source (external) | Air supply ≥4m2/min Air pressure 0.8Mpa |
14 | Power access | 380V/50HZ (three-phase five-wire) |
15 | Total power of equipment | 128KW (Normal power: 40-60KW) |
16 | Drawing accuracy | ±0.5MM |
17 | Total weight of equipment (reference) | 9T (including mold) |
18 | Overall dimension | 10000×2100×2800mm（For reference） |
Configuration description
Item order | Component name | description | brand |
1 | Programmable controller (PLC) | Using high speed PLC programmable control and man-machine interface Taiwan Wilen 10 inch color touch screen operating system, this system can greatly enhance the stability of each action process and reaction speed | Delta |
2 | Touch display | 台达 | Willen |
3 | Forming die bench drive servo system | (Drive system: five fulcrum + bend arm + servo + turbine reducer) 3KW + servo driver | Delta |
Cutting die bench drive servo system | (Drive system: five fulcrum + crank arm + servo + gear reducer) 5.5KW + servo driver | 台达 | |
4 | Turbine reducer | Omet | |
5 | Servo puller system | 3.0KW+ servo driver | Delta |
6 | Frequency converter | Delta | |
7 | Power cylinder | Heidecker | |
8 | Solenoid valve | (4F10-10/4F50-15/4F610-20) | SMC of Japan |
10 | chiller | 20HP industrial chiller | Dongguan |
11 | Water and oil separator | F17-800 | SMC of Japan |
12 | Control relay | (MKS3P-1/220V) | Schneider, Germany |
13 | Ac contactor | Schneider, Germany | |
14 | Heating system | Far infrared ceramic radiator, upper and lower furnace three heating | China Dongtai Tianbao |
Heating tile | |||
1, temperature control part of the electrical distribution module, 2. Motion controller | Delta | ||
15 | Temperature control system | Temperature module with constant temperature control and memory function, one key full control of temperature rise, one key full control of temperature drop, heating fault automatic alarm | Delta |
16 | Stacking system | 1, automatic counting, automatic stacking 2. Servo control | Delta |
17 | Feeding system | Double bar automatic mechanical feeding coil device, reduce labor intensity of workers | |
18 | The body is made of gold | Paint/spray paint | |
19 | Lubrication system | Can be automatic fuel supply system | |
20 | bearing | Japan NSK | |
21 | Vacuum pump | 100 cubic meters /h XD0100F | Universtar (South Korea |
22 | Guide post, auxiliary material for mold table | Scalding 15 heat treatment before finishing | |
23 | Lubrication system | 1, electric fuel pump, automatic fuel supply system, 2, station joint all equipped with volume type oil distributor 3. The feeding track is equipped with automatic oil supply | |
24 | Feed track | 1. Servo control speed 2, with pointed chain imported from Taiwan 3, track width adjustment electric control, automatic digital input can automatically adjust the required width | |
25 | Mold installation | 1, push from the side, pneumatic mold locking, convenient and fast 2, mold height adjustment electric control |
Energy interface (provided by demander)
● Electricity: three-phase five-wire system 380V power supply: 128KW.
● Gas: 1 inch compressed air interface, pressure 0.6-0.8MP.
The above configuration price of 520,000 including tax (including air storage tank 0.6 cubic meters), air compressor (3.5 cubic meters) and cold drying machine (5P), etc.).
Contact:Mr. Shi
Tel:15067785717 13867797957
Fax： 0577-65550984
Address:Shayuan Village Industrial Park, Nanbin Street, Ruian City
0577-65550984
Shayuan Village Industrial Park, Nanbin Street, Ruian City
